Replace HG & Remap forged piston turbo engine
ok monday night i took out the head. was such a looooong task when the turbo stuffs in the way. ended up removing the alternator, turbo assembly, rail, TB, dizzy, then head
pulled head off. was a graphite gasket so some bits of it was left on the block
pic of gasket stuck to head. cyl 4-1
peeled gasket off n wipe clean. cyl 1-3
and bottomside
can't see any major signs of cyl gasket blowing. only small clue i see are softened/broken gasket of the coolant pathway holes at cyl1 but dunno if that was from pulling the head off. and near that broken section, the metal round cyl gasket seals that has a black coating on em, cyl1 has a part of the coating from the underside removed. maybe thats where it blew under 10psi?
head all cleaned
block clean much as possible
new gasket
all finally fitted at 4am
7am got up. primed oil & fuel. started her up and lotsa steam than before was comin out the exhaust, rad top has occasional bubbles, oh no I feared the worst
took it round the block in hoping it'll burn off. on way back the coolant tank drops abit and exhaust still little steamin although prob cos its a cold morning. well its 8am and i'm outa time cos gotta set off now to make it in time. ah #### it lets go for it
all tools packed up and off to surrey. stopping several times to check fluids n plugs. the coolant level stabilises and steam goes away during hot daytime so i think the gaskets ok but oil is dropping at a fast pace (high to low in 200miles). not wanting to blew this gasket till the remap i kept below 0psi, saves abit of fuel
eventually got there. has been running abit lean on hot motorway so plugs were white with tiny deposits, ed says thats prob bits of the piston
anyway got on dyno. ed n charlie did their thang. boosted her afew times. i was dreading if she'd blow but nope she held up fine:grinning: eventually ended up with 162bhp
will scan the dyno sheet soon
long drive back home still consuming oil, more if boosting. was on last drop of oil from can and just made it home by cruising at 70 with abit to spare. changed to 5w50 fully synth.
this morning i started her up and exhaust steams abit but strangely this really dusty thick black floating soot particles came out of the pipe, was abit worrying coating the entire backside of me garage in black dust. is that norm?
drove to work 15miles away rechecked oil and looks abit stable for now. need to check over long distance.