It finally happened!
I hired the engine crane once again, and was able to get a free pallet from the recycling centre. Moved the new engine into place.
And so began dismantling Cassie, taking off parts that I've never taken off before. Being much much more careful this time as I actually care about this one, a lot.
Pretty soon I got to this stage. Surprising how little time it takes once you've done it before.
The old clutch... It's pretty easy to see why it was slipping. It's worn down the rivets on both sides.
New cat has been grinded and painted!
And the next section too.
It seems after this I didn't take many photos. Here's some from a friend.
The old engine out!
I can't believe how well it went, it started up right away, even though it had been sat for a year and a half. New filters and belts in there (and fluids of course). See the video!:
And then it even moved!:
New one in place! Broke the coolant expansion tank, so temporarily added a bottle.
Back to my pictures...
I bought a new coolant tank and a new air filter. It looks so clean!
Had a minor fuel rail issue, so I swapped it out with one with bigger injectors.
The old engine...
Swapped the airbag modules over so I can have a functioning passenger airbag.
Swapped the ECU over for correct fuelling.
Swapped the key chip reader so that it matches the ECU.
And swapped the key chip so it matches the reader.
Initially I had an issue with the SRS...
But after resetting it (doing the on-off timing thing to go into diagnostic mode), it worked!
Thought I would respray these since I was taking everything apart. Did a much better job compared to last time.
Also about time I swapped the cigarette lighter socket. The old one kept pulling itself out of its mounting. Also wasn't the best connection.
Might as well paint the mudflaps again, since they're off. (Did the bumper strips later too)
And finally a chance to do two things with the wings off:
Put little orange LEDs in the side indicators to work as side markers,
And adjust the doors as they were sagging.
Kinda happy with the result. I think. We'll see.
Made a little error, on one side the lights are at the back of the unit, and on the other they're at the front. But you'd never know.
Bumper partially fitted.
Cable ties holding it on in a few places, as it had broken quite a bit. Very JDM.
New badge going on, from a first facelift. Much smaller. I like it.
The side markers in the dark.
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