Eventually ordered and fitted 2 new bucket seats, these are sabelt racer duo. Much comfier than the previous cobra monaco but not as spacious at the hips.
Then the wife convinced me to upgrade the brakes for an upcoming track session instead of buying a diff that would sit until winter. So i took her advice and its been a bit of a nightmare!!
Mitsubishi FTO twin pot calipers
Renault Clio 280mm discs
EBC Yellowstuff pads
Goodridge hoses
With these calipers you need to drill out the caliper mounting holes to around 13-14mm, once i done this and the disc and calipers were fitted it was clear spacing would be required
You can see there is a 2mm shift needed but with my trackday looming i opted for spacers instead of trying to get the caliper carrier machined. The next problem being that the minimum spacer you get is 3mm!
So i ordered the 3mm spacer and had a workmate turn them down so that they fit on the inside of the disc. With this in mind i fitted a 1mm washer between the caliper carrier and its mount (similar to whats needed for the almera gti caliper upgrade)
Wheel on but that is where the next problem occurred! There wasnt any clearance from the inside of the wheel against the caliper ??
Sorted this by taking a few mm off the edge of the caliper with a flappy disc on a grinder.
Whilst thinking about the bigger brakes i thought i should really look at upgrading the master cylinder. Called matt humphris who supplied a 25.4mm MC v stock 19mm. However the brake servo needs took apart and rotated as the bolts on the new MC are at a different angle.
Thought i would just redo all the front brake pipes whilst i was there so stripped them and the old MC out, then realised the brake servo couldnt be removed from the engine bay as it hits the inlet manifold!!!
Time was already getting tight for the track session and i didnt want to be removing everything from the inlet down so decided to open up the servo within the little space it sat and it was just the most frustrating job ive ever done!
I really struggled being alone doing this as the spring is very strong inside. I eventually managed to get it opened, rotated and back together and the new MC fitted. I made up all new brake pipes and i was beginning to think i might just make this track session!
Brake pipes all done, a struggle with the larger engine in the way! Fluid in and ready to bleed, unfortunately this is where i hit a brick wall….
The system just would not bleed!!! Its like there was no pressure from the pedal and i could hear air whooshing near the servo. Not what i needed with only 3 days until the car was meant to be on track.