Removal and Installation of Brake Pad
REMOVAL
CAUTION:
Always replace the inner cover and outer shim as a set when replacing the brake pads.
1. Remove tyre from vehicle.
2. Remove brake master cylinder reservoir tank cap.
3. Remove lower sliding pin bolt.
4. Hang cylinder body with a wire, and remove pads and pad
retainers from torque member.
INSTALLATION
1. Apply PBC (Poly Butyl Cuprysil) or silicone-based grease on inner pad (rear surface) and outer pad (rear
surface).
2. Apply PBC (Poly Butyl Cuprysil) or silicone-based grease to pad contact surface on pad retainer. Install
pad retainers and pads to the torque member.
3. Install cylinder body to torque member.
CAUTION:
When replacing pads with new ones, press in piston until pads can be installed. In this case, carefully
monitor brake fluid level in the reservoir tank because brake fluid will return to the reservoir
tank of master cylinder.
4. Insert the lower sliding pin bolt to tighten to the specified torque. 35NM
5. Check brake for drag.
Removal and Installation of Brake Caliper Assembly
REMOVAL
1. Remove tyre from vehicle.
2. Remove union bolts and torque member bolts, and remove
brake caliper assembly.
Removal and Installation of Disc Rotor EFS002GP
REMOVAL
1. Remove tyre from vehicle.
2. Remove brake caliper assembly. Refer to BR-23, "REMOVAL" .
CAUTION:
l Brake hose need not be disconnected brake caliper.
l Suspend brake caliper with wire so as not to stretch brake hose.
l Be careful not to depress brake pedal, or caliper piston will pop out.
l Make sure brake hose is not twisted.
3. Remove disc rotor mounting screw (torx), then remove disc rotor
from front axle.
INSTALLATION
l Install in the reverse order of removal. Tighten the mounting screw (torx) to the specified torque. 13.9 NM
CAUTION:
Do not use any disc rotors that have once dropped.