Well, considering that in the mornings I stay lazy in bed until 5.30 and in the evening I go to sleep early, more or less around midnight, taking in count that during the day I have nothing to do (?), I said:
"why don't you try to play with the window regulator????"
Genius.
So I did.
The plastic clips are ok:
But here is the rack, as expected:
Many teeth are worn.
But where is the problem???
I'll re-build it!!!!
"After all, when you were young, you also worked as a goldsmith..."
Here the rack after the deposit of new metal using a welder:
And here the "denture", shaped in the proper curve; note that the teeth are a bit higher respect to the original teeth, just to be shure of the final proper dimension.
"After all, when you were young, you also worked as a goldsmith...":
And here, the finished teeth:
Another point of view:
Looks good.
"After all, when you were young, you also worked as a goldsmith..."
I tried the mechanism.
And?
Works?
Absolutely not.
Exactly as before. But precisely the same.
Surprise and disappointment.
In a "dry-run test" I could notice the gap between the teeth and the pinion: 3,5 millimiters. Too many for a new "denture", rebuilt more or less as the original.
So what?
It seems the guilty is somewhere else. But I haven't enough time, and so.... How to recover the missing 3,5 millimiters?
Put aside the goldsmith and become a blacksmith:
Yes, I know, it's absolutely ugly. And absolutely rude.
But now it works.
The Jack the Ripper method is absurd because the size of the rack has been heavily modified. Yet now it works
May be the 3,5 millimiters came from the pivot, in the closed window position only?
Who knows... Really don't know...
But someone had to spend half a day for the cause.
?