Thanks for the info
It was OK for a year, then broke again, if anyone has the workshop manual, please let me know i couldn't get it from this site.
many thanks
Problem with heater fan suddenly not working can be due to bad electrical contacts at Fan Resistor. This is located behind glove compartment and electrical connector to it has four wires. To separate the two halves of the connector press the white centre clip and prise apart with a screwdriver. Try bending the four tabs, very slightly on the female side of the connector to ensure better contact and re-assemble, making sure to press two halves tightly together. This solved my problem on two occasions without buying a new Resistor,which is expensive.Couldn't work out why my heater fan stopped working, turned out to be a poor connection or something like that.
It stops working every 3months, I reach in behind the dash, jiggle the wire connecting to it, and it works again.
Most odd.
This may be useful to others facing this fault.
I'm resurrecting this thread as my blower stopped working completely a couple of months ago and with the arrival of the cold wet weather I thought that I should get my arse in gear and fix it.
Well as anyone familiar with this problem on the RH drive K12 will know, that to replace the blower motor is a mega difficult job entailing stripping out the whole dash and/or removing the steering column and pedal assembly .
This common 'motor failure' (which it actually isn't) is due to the poor design of the plug/socket arrangement on the blower assembly .
I realised that I could get at the plug/socket by removing the top cover of the dash (first the good news), however you can only really see it from the outside of the car, through the windscreen! .
Having studied it that way I realised that the connector had a clip at the end closest to the passenger compartment and a horizontal peg closest to the engine.
When you release the clip, you can rotate the connector up till the 'business end is clear of the hole in the blower assembly, then slide it to the right (towards the steering wheel). off of the peg, and lift it up into clear sight, attached to the loom.
On inspection it was seen that there was signs of arcing on the exposed connector at the clip end.
looking into the exposed hole in the top of the blower assembly (through the windscreen with a torch) it could be seen that there were two male spade connectors sticking up which the contacts on the plug were 'supposed to mate with' when it was clipped into place, but in practice fail miserably to make a good reliable long term connection. The spade connector at the front, pivot end, (which is the +ve one) is a 3/16" or 4.8mm spade and the rear one (-ve, which goes back to the resistor block) is a 1/4" or 6.3 mm one.
The obvious answer was to make up two wire 'tails' with the appropriate female spade connectors crimped on, put them on the exposed male spades and splice the wires into the feed cables before the plug. Sounds easy doesn't it?
Trouble is that you have to do this from inside the car with no way of seeing what you are doing..
Well I solved the problem by taping a small screw driver vertically to the female connector and wire a with my trusty assistant (our combined ages are 143!) standing on a stool, peering through the windscreen with a torch saying 'left a bit, right a bit, back a bit, now push down', we had both wires firmly connected in about ten minutes .
The next stage was to expose a short area of both feed wires on the loom, behind the crappy plug, connect the appropriate tail from the motor to them, solder in place and liberally cover both connections with insulation tape.
I also wrapped the 'business end' of the redundant plug with several layers of pvc tape to prevent any possible shorting out behind the dash.
It was fairly easy then to tuck the old plug behind the main loom and secure it with a cable tie to prevent rattles.
At this point it seemed a good idea to actually test that the fix had work and lo and behold we have a working blower again that functions on all settings.
This still left the exposed elongated oval hole in the top of the blower assembly that had the two new wire coming out of it., anything dropping in there would be likely to cause a short circuit and smoke!
I solved this by taking a large piece of BluTack (about 65mm by 25mm) and moulded it over the hole and around the wires, job done!
All that was left to do was to reinstate the dash top panel and put all of the tools away.
It ain't easy but it can be done with minimal cost.
I might well have got away with another few weeks/months of unreliable use by merely straightening up the buckled contacts in the rearmost connector of the plug and refitting it, but the design is so poor, the contacts, that are supposed to spread and slide either side of the spade connectors, are so flimsy that they just buckle up and end up just sitting on the top edge of the spade, where they inevitably arc when required to pass any reasonable amount of current .Jobs a goodun!
That’s the way I like it at zero cost, just a few hours improvise, adapt & overcome work around is my kind of solution.
I'm resurrecting this thread as my blower stopped working completely a couple of months ago and with the arrival of the cold wet weather I thought that I should get my arse in gear and fix it.
Well as anyone familiar with this problem on the RH drive K12 will know, that to replace the blower motor is a mega difficult job entailing stripping out the whole dash and/or removing the steering column and pedal assembly .
This common 'motor failure' (which it actually isn't) is due to the poor design of the plug/socket arrangement on the blower assembly .
I realised that I could get at the plug/socket by removing the top cover of the dash (first the good news), however you can only really see it from the outside of the car, through the windscreen! .
Having studied it that way I realised that the connector had a clip at the end closest to the passenger compartment and a horizontal peg closest to the engine.
When you release the clip, you can rotate the connector up till the 'business end is clear of the hole in the blower assembly, then slide it to the right (towards the steering wheel). off of the peg, and lift it up into clear sight, attached to the loom.
On inspection it was seen that there was signs of arcing on the exposed connector at the clip end.
looking into the exposed hole in the top of the blower assembly (through the windscreen with a torch) it could be seen that there were two male spade connectors sticking up which the contacts on the plug were 'supposed to mate with' when it was clipped into place, but in practice fail miserably to make a good reliable long term connection. The spade connector at the front, pivot end, (which is the +ve one) is a 3/16" or 4.8mm spade and the rear one (-ve, which goes back to the resistor block) is a 1/4" or 6.3 mm one.
The obvious answer was to make up two wire 'tails' with the appropriate female spade connectors crimped on, put them on the exposed male spades and splice the wires into the feed cables before the plug. Sounds easy doesn't it?
Trouble is that you have to do this from inside the car with no way of seeing what you are doing..
Well I solved the problem by taping a small screw driver vertically to the female connector and wire a with my trusty assistant (our combined ages are 143!) standing on a stool, peering through the windscreen with a torch saying 'left a bit, right a bit, back a bit, now push down', we had both wires firmly connected in about ten minutes .
The next stage was to expose a short area of both feed wires on the loom, behind the crappy plug, connect the appropriate tail from the motor to them, solder in place and liberally cover both connections with insulation tape.
I also wrapped the 'business end' of the redundant plug with several layers of pvc tape to prevent any possible shorting out behind the dash.
It was fairly easy then to tuck the old plug behind the main loom and secure it with a cable tie to prevent rattles.
At this point it seemed a good idea to actually test that the fix had work and lo and behold we have a working blower again that functions on all settings.
This still left the exposed elongated oval hole in the top of the blower assembly that had the two new wire coming out of it., anything dropping in there would be likely to cause a short circuit and smoke!
I solved this by taking a large piece of BluTack (about 65mm by 25mm) and moulded it over the hole and around the wires, job done!
All that was left to do was to reinstate the dash top panel and put all of the tools away.
It ain't easy but it can be done with minimal cost.
I'm resurrecting this thread as my blower stopped working completely a couple of months ago and with the arrival of the cold wet weather I thought that I should get my arse in gear and fix it.
Well as anyone familiar with this problem on the RH drive K12 will know, that to replace the blower motor is a mega difficult job entailing stripping out the whole dash and/or removing the steering column and pedal assembly .
This common 'motor failure' (which it actually isn't) is due to the poor design of the plug/socket arrangement on the blower assembly .
I realised that I could get at the plug/socket by removing the top cover of the dash (first the good news), however you can only really see it from the outside of the car, through the windscreen! .
Having studied it that way I realised that the connector had a clip at the end closest to the passenger compartment and a horizontal peg closest to the engine.
When you release the clip, you can rotate the connector up till the 'business end is clear of the hole in the blower assembly, then slide it to the right (towards the steering wheel). off of the peg, and lift it up into clear sight, attached to the loom.
On inspection it was seen that there was signs of arcing on the exposed connector at the clip end.
looking into the exposed hole in the top of the blower assembly (through the windscreen with a torch) it could be seen that there were two male spade connectors sticking up which the contacts on the plug were 'supposed to mate with' when it was clipped into place, but in practice fail miserably to make a good reliable long term connection. The spade connector at the front, pivot end, (which is the +ve one) is a 3/16" or 4.8mm spade and the rear one (-ve, which goes back to the resistor block) is a 1/4" or 6.3 mm one.
The obvious answer was to make up two wire 'tails' with the appropriate female spade connectors crimped on, put them on the exposed male spades and splice the wires into the feed cables before the plug. Sounds easy doesn't it?
Trouble is that you have to do this from inside the car with no way of seeing what you are doing..
Well I solved the problem by taping a small screw driver vertically to the female connector and wire a with my trusty assistant (our combined ages are 143!) standing on a stool, peering through the windscreen with a torch saying 'left a bit, right a bit, back a bit, now push down', we had both wires firmly connected in about ten minutes .
The next stage was to expose a short area of both feed wires on the loom, behind the crappy plug, connect the appropriate tail from the motor to them, solder in place and liberally cover both connections with insulation tape.
I also wrapped the 'business end' of the redundant plug with several layers of pvc tape to prevent any possible shorting out behind the dash.
It was fairly easy then to tuck the old plug behind the main loom and secure it with a cable tie to prevent rattles.
At this point it seemed a good idea to actually test that the fix had work and lo and behold we have a working blower again that functions on all settings.
This still left the exposed elongated oval hole in the top of the blower assembly that had the two new wire coming out of it., anything dropping in there would be likely to cause a short circuit and smoke!
I solved this by taking a large piece of BluTack (about 65mm by 25mm) and moulded it over the hole and around the wires, job done!
All that was left to do was to reinstate the dash top panel and put all of the tools away.
It ain't easy but it can be done with minimal cost.
Well over 18 months on, mine is still working perfectlyThanks for the information - it does seem that there is a design fault, I have to jiggle to get the fan to work, my mechanic has fixed it a few times, and its been OK for a few years, but gone again.
Will try the advice here and see if success can be achieved!
Thanks
At best a temporary solution........the connectors in the 'plug' are supposed to actually clip over the spade connectors in the motor, not just press on them, something the design fails miserably in achieving.......replaced my wifes heater on her rhd micra about 7 years ago at a nissan garage, when the car was worth something.
I had fiddled with the wires for some time, before it eventually gave up working.
Now the new motor is playing up in the same way.
After reading these posts it is now becoming obvious that the spade connectors in the motor are burning and becoming non conductive.
I am now trying a new method to prevent further arching in the hope that it saves the connectors from further damage.
Instead of pulling the wires, I have concluded that putting pressure on the connector would make a better connection.
I achieved this by forcing a piece of expanding foam packing material between the motor connector and the inside of the upper dash surface by reaching up to the motor from underneath the dash, forcing the connector to sit properly.
To minimise further arching between the motor contacts, I have asked the wife to turn the heater motor off before
starting the car.
When the car is started she can build up the speed and resulting current on the motor slowly instead of the full power which is no doubt happening if the switch is left on all the time at the highest speed . This should hopefully prevent or at least minimise any severe arching.
Heres hoping.