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I did a Peugeot 206 one for my Mini engine conversion.

It wasn't easy!


I CAD modeled a flange and transition bungs to change the oval port to round.

Cut the old flange off.

Cut a slot at both Y junctions and bent the branches until they fitted over the bungs.

A lot of tacking, checking and then welding.  My new flange was like a banana when I had finished so I had to straighten it on the press.



A VW Polo one is also a contender.  I used the 206 one as I scored it on eBay  for a decent price.


My TIG welding has fairly improved by doing this.  Still could do with improvement.


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